Quality Assurance

"Crafting Reliable Engineering with Yongrui Cables" — A full-lifecycle quality management system.

Comprehensive Quality Management

We implement a full-lifecycle quality management system covering R&D, procurement, production, testing, and after-sales service. Every wiring harness undergoes rigorous testing and inspection to ensure zero-defect delivery and compliance with international standards.

Our quality philosophy is backed by advanced facilities including ultrasonic welding technology, 5-in-1 electrical testing systems, and precision measurement equipment. We maintain continuous improvement through innovation and investment in people and technology.

  • ISO 9001:2015 Quality Management System
  • IATF 16949:2016 Automotive Quality Management
  • GJB 9001C Military Quality Management
  • International Certs: VDE, UL, CSA, SAA
Quality Testing Lab

Advanced Testing Capabilities

Electrical Performance

  • Insulation resistance test
  • Withstand voltage test
  • Continuity test
  • Voltage drop test
  • Electrical parameter test
  • Zero-power resistance/B-value test

Physical & Mechanical

  • Tensile test
  • Wire bending test
  • Low-temperature cold flex test
  • Automotive wire abrasion resistance
  • Terminal cross-section analysis
  • Terminal insertion/extraction force

Environmental & Reliability

  • Flame retardant test
  • Glow wire test
  • Aging test
  • High/Low temp cycle test
  • Salt spray corrosion test
  • Waterproof test (IP rating)

Strict Process Control

01

Incoming Material Inspection (IQC)

Strictly screen and inspect key raw materials such as oxygen-free copper wires, PVC pellets, and high-temperature silicone wires. We verify compliance with technical specifications before materials enter production.

02

In-Process Quality Control

Implement first-piece inspection and patrol inspection mechanisms. We conduct 100% continuity and appearance inspections for all semi-finished products.

Standardized Testing:

  • Air tightness: 0.3bar, leakage ≤3mbar
  • Insulation: 1000V DC, >1000MΩ
  • Withstand voltage: 3500V AC, leakage ≤5mA
Quality Control Process

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